Information
- We offer our client an excellent quality range of Ni-Hard Castings, which are manufactured from high grade quality raw materials. These Ni-Hard Castings can be customized as per our valued customers specifications. These Ni-Hard Castings are widely known for its durability and quality. We manufacture all types of Ni-Hard Casting Grade 1, 2 & 4.
- Ni-Hard is the generic name for a family of white cast irons alloyed with nickel and chromium to give high hardness and outstanding resistance to abrasion.
- Ni-Hard is an extremely wear resistant material and in cast form is ideal for use with abrasive products, giving a much more extended life when compared with cast iron or mild steel when incorporated in pneumatic conveying systems.
- Nickel content increases with section size or cooling time of the casting to inhibit pearlitic transformation. For castings of 38 mm to 50 mm thick, 3.4% to 4.2% Ni is sufficient to suppress pearlite formation upon mold cooling. Heavier sections may require nickel levels up to 5.5% to avoid the formation of pearlite. It is important to limit nickel content to the level needed for control of pearlite; excess nickel increases the amount of retained austenite and lowers hardness.
There are two distinct groups of Ni-Hard compositions
A typical chemical analysis of this material:
- The medium alloyed Ni-Hard 1 and Ni-Hard 2.
- Ni-Hard 4.
These alloys are standardized in almost all industrialized nations under various designations.
TYPICAL APPLICATIONS
Ni Hard types 1 and 2
- Metal-Working Rolls
- Grinding Mill Liners
- Slurry Pump Parts
- Grinding Media
-
Ni Hard Type 4
- Slurry Pump Parts
- Impact Blow Bars
Manufacturing Capacity
- From 0.500kgs. to 100kgs. Single PC.
Technical Information (Click on below title to view technical specifications.)
COMPOSITION & HARDNESS
Composition, per cent | Brinell Hardness | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
C | Si | Mn | Ni | Cr | S | P | Mo | Spec. | Typical | |
Ni Hard type 1 | 3.20 | 0.30 | 0.20 | 3.00 | 1.50 | 0.12 | 0.15 | 0.50 | 550 | 600 |
(AS2027 Gr Ni Cr 1-550) | 3.60 | 0.80 | 0.80 | 5.00 | 3.00 | max. | max. | max. | min. | |
Ni Hard type 2 | 2.80 | 0.30 | 0.20 | 3.00 | 1.50 | 0.12 | 0.15 | 0.50 | 500 | 550 |
(AS2027 Gr Ni Cr 2-500) | 3.20 | 0.80 | 0.80 | 5.00 | 3.00 | max. | max. | max. | min. | |
Ni Hard type 4 | 3.20 | 1.50 | 0.20 | 4.00 | 8.00 | 0.12 | 0.15 | 0.50 | 630 | 670 |
(AS2027 Gr Ni Cr 4-630) | 3.60 | 2.20 | 0.80 | 5.50 | 10.00 | max. | max. | max. | min. |
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